Law of coal caving behind the flexible shield support in pseudo-inclined working face.

Complex boundary conditions are the major influencing factors of coal caving law in the pseudo-inclined working face. The main purpose of this study is to analyze coal caving law of flexible shield support and then to establish the internal relations among coal caving parameters under complex boundary conditions. Firstly, the law of coal caving in different falling modes is simulated physically. Secondly, the coal caving shape, displacement field, and contact force field is simulated. Then, coal caving law and process parameters is analyzed theoretically. Finally, the test was performed in Bai-Ji Mine. The research shows that ellipsoidal ore drawing theory has universal applicability in coal drawing law analysis and parameter optimization. After the Isolated Extraction Zone and Isolated Movement Zone reach the roof, the expansion speed is marked by a short delay, and then, while expanding to the floor, two butted incomplete ellipsoids are formed. There is a time-space difference in coal caving after the support, and some coal will be mined in the next round of coal caving. There are obvious differences in the coal loosening range, displacement field, and contact force field on both sides of the long axis. When the support falls along with the bottom plate, it is more conducive to the release of coal. The test shows that the research is of great significance for optimizing the caving parameters of flexible shield support in the pseudo-inclined working face of the steep seam.

Whole-body vibration associated with underground coal mining equipment in Australia.

Environmental and logistical difficulties associated with obtaining whole-body vibration measurements from mobile equipment during operation in underground coal mines have hampered attempts to assess the potential vibration exposures associated with the use of such equipment. An alternative measurement technique was used to gather data from mobile equipment during normal operation at three low-methane coal mines and to estimate the possible magnitude of benefit of three control measures. 188 long duration measurements were obtained from shuttle cars (N = 142, median measurement duration = 3.2 h); personnel transport (N = 24, median measurement duration = 2.4 h); and materials transport vehicles (N = 22, median measurement duration = 1.8 h). Whole-body vibration amplitudes either within or exceeding the ISO health guidance caution zone were consistently measured. In particular, shuttle cars demonstrated whole-body vibration amplitudes which frequently exceeded the health guidance caution zone. The potential effects of roadway maintenance, decreased vehicle speed, and shuttle car seat replacement were found to be practically meaningful.

Associations of job-related hazards and personal factors with occupational injuries at continuous miner worksites in underground coal mines: a matched case-control study in Indian coal mine workers.

A wide range of job-related hazards and personal factors may be associated with injury occurrences at continuous miner worksites but their role has been little documented. To address this issue, a case-control study in India was conducted to compare 135 workers with an injury during the previous 2-yr period and 270 controls without injury during the previous 5-yr period (two controls for each injured worker, matched on age and occupation). Data were collected through face-to-face interviews using standardized questionnaire and analyzed using conditional logistic regression models. We found that the injury occurrences were multifactorial and associated with hand tool-related hazards (adjusted odds ratio/ORa=3.69, p<0.01), working condition-related hazards (ORa=3.11, p<0.01), continuous miner-related hazards (ORa=1.95, p<0.05), and shuttle car-related hazards (ORa=6.95, p<0.001), along with big family size, no-formal education, and presence of disease (adjusted odds ratios varying between 2 to 4). Stratified analyses showed that among the 36-60 yr-old workers, hand tool-related hazards, working condition-related hazards, and shuttle car-related hazards had significant ORa (6.62, 4.38 and 15.65, respectively with p<0.01,) while among the younger workers, only shuttle car-related hazards had significant ORa (4.25, p<0.05). These findings may help to understand the risk patterns of injuries and to implement appropriate prevention strategies.

Research on N2-inhibitor-water mist fire prevention and extinguishing technology and equipment in coal mine goaf.

In this study, a new type of N2-inhibitor-water mist (NIWM) technology was proposed to resolve the problem of fire prevention and extinguishing in the goaf of coal mine. The corresponding equipment was designed and manufactured. Under the condition that both gas pressure and liquid pressure were 0.5-2MPa, the NIWM equipment produced the water mist with Sauter mean diameter (SMD) range of 166-265µm. The experimental results of the operating parameters of NIWM equipment were in agreement with the theoretical derivation. The theory of two-phase flow atomisation can be used as theoretical guide for this technology. After that, on the basis of the NIWM equipment, the experiments of inhibiting low temperature (30-100°C) oxidation and extinguishing high temperature combustion of large dosage of coal sample were carried out. Water mist with SMD = 188µm had good diffusivity in the container. The inhibiting effect of N2-inhibitor-water mist on low temperature oxidation of coal was obviously greater than that of single material. N2-water mist extinguished the burning coal completely in 20 minutes. The addition of water mist solved the shortcoming of poor cooling effect of N2. In different stages of coal-oxygen reaction, N2, inhibitor and water mist play very different role in controlling the process of coal-oxygen reaction, which was not simple accumulation of the three. The combination of N2, inhibitor and water mist should be determined according to the state of the coal mine goaf fire. On the basis of the research conclusions, the onsite arrangement diagram of the NIWM fire prevention and extinguishing equipment in the goaf was designed. The research results proved the feasibility and effectiveness of this technology, and it is of great significance to the prevention and control of coal spontaneous combustion in goaf.

High-precision positioning of mine personnel based on wireless pulse technology.

Aiming at addressing current problems of the low accuracy, long delay, and complex arrangement of positioning systems for coal mine workers, a high-precision personnel positioning method based on two round trips of a radio pulse is proposed, and the influencing factors of the positioning by experiments. A matrix is established by taking the transmission timing of the wireless pulse, the preprocessing time of the label, and the receiving time as elements. The result of the matrix calculation shows that the position of the label is related to the above three factors. Experiments are carried out to simulate base station intervals of 20-90 m on an underground roadway. The results show that when the spacing of the positioning base stations is 70 m, the average positioning error is a minimum of 0.0302 m and the positioning delay is a minimum of 0.43 s. In the same experimental environment, after 60 days of continuous operation, it is found that the mean change in the positioning accuracy of the two-round-trip system is within ±0.0003 m while the delay change is within ±0.03 s, showing good system stability.

Research on complex air leakage method to prevent coal spontaneous combustion in longwall goaf.

Spontaneous combustion of coal is one of the major hazards threatening production safety during longwall mining. Mining-induced voids, which provide passages for air leakage, are the key factor triggering spontaneous combustion of coal in longwall goafs. In this study, a comprehensive method, which combined pressure balance, grouting injection, and filling fissures, was proposed to prevent spontaneous combustion of coal in longwall goafs with complex air leakage. Field engineering practice was carried out in Sitai Coal Mine in China. The results demonstrated that with the application of the proposed method, in the working face, the concentration of CO was decreased from 31ppm to 0 and the air leakage quantity was decreased from 261 to below 80 m3min-1. The gas samples analysis from the gob areas also indicated that concentrations of O2 and CO were successively decreased, indicating that the risk of spontaneous combustion of coal in goafs was eliminated. The above mentioned analysis indicates that, the method proposed in this study is useful and efficient. Successful application of this technology could provide reference for the treatment of other coal mines.

Analysis of the nonlinear dynamic response of guide rails for a suspended buffer.

Guide rails' nonlinear dynamic response to the collision process between gangues and the suspended buffer is the basis for its intensity examination and fatigue prediction. This paper established a numerical model for simulating the dynamic response of buffer's guide rails using Pro/E and Femap based on an analysis of the basic structural components of the suspended buffer. The effects of the gangues diameter and feeding rate on the guide rails' dynamic response were investigated, which were mainly revealed by a tension in guide rails. Simulation results showed that the tension in guide rails rapidly increased to a peak value after the suspended buffer was impacted by gangues, followed by a periodic vibration. The peak tension, maximum and minimum tensions within the periodic vibration were exponential functions of the gangues diameter. And they depended linearly on the feeding rate. The vibration frequency of the tension in guide rails was an exponential function of the gangues diameter but did not depend on the feeding rate. Based on the backfilling workface parameters used in D.Ping coal miner's 15601 working panel, the feeding rate of 500 t/h was selected. The diameter of the crushed gangues was selected to be 50 mm based on the strength of guide rails. Their expected service life is 54.2 years. Finally, an industrial test was performed in D.Ping coal miner's 15601 working panel and the guide rails operated steadily. The measured vibration parameters of the tension in guide rails agree well with that of numerical predictions, which verified the reliability of the numerical model to some extent.

New technology and practice of dust pollution control with foam jet in underground mines.

Foam is used as an efficient means of dust suppression in underground coal mines. The poor performance of conventional adding device of foaming agent restricts its wide application. The objective of this study is to propose and investigate a new parallel jet adding device (PJAD). Experimental results show that PJAD requires a greater water flow to produce negative pressure than the single stage jet adding device (SJAD) and is harder to generate cavitation. PJAD consumes a less pressure loss than SJAD and realizes any adding proportion below 1%, which is especially suitable for precision addition of foaming agent. A foaming system used for dust suppression is put forward with PJAD adding foaming agent. Field application indicates that foam achieves a far better dust suppression effect than the roadheader water spraying, and the foam cost is significantly reduced due to the low adding proportion of foaming agent. The marked dust suppression effect makes us believe that the proposed PJAD will greatly promote the large-scale application of foam technology used for dust suppression in underground coal mines.

Permeability enhancement of deep hole pre-splitting blasting in the low permeability coal seam of the Nanting coal mine.

To solve the hidden danger of high methane and low permeability gas in the coal mining process, potentially affecting the safety production in an orderly way, we propose the use of deep hole blasting technology to improve the permeability of the coal seam gas drainage, increase the quantity and rate of extraction, and reduce methane output. Taking the geological conditions of the 201 working surface of Tingnan Coal Mine as an example, it is calculated that the single drilled fracture crack extension range is 3.11~5.24 m according to the coal seam deep-hole pre-splitting blasting joint mechanism and fracture propagation mechanics model, providing a theoretical basis for choosing the appropriate hole spacing. Using COMSOL simulation software to simulate the effective gas drainage radius of a coal seam from a two-dimensional perspective on a single borehole radial, the least squares fitting method was used to analyze the simulated data, and obtained the effective drilling extraction radius after pre-split blasting in a deep hole that is 3.6 m, which is in accordance with the theoretical calculations. In order to obtain accurate and scientific calculations, Fast lagrangian analysis of continua (FLAC3D) numerical simulation software was used. After simulating the distribution of plastic zone between two blast holes at different intervals from a three-dimensional angle, and evaluating the development of cracks in the blasting hole, the white zone of the blasting space was completely eliminated when the interval between blasting holes was 7 m, and the cracks could be propagated throughout the surroundings. Therefore, a blasting hole spacing of 7 m is optimal. On-site monitoring in the Nanting coal mine showed that the quantity and rate of extraction of the single hole after pre-splitting blasting were 2.36 times and 1.62 times as much as before. By integrating the borehole drainage amount and the optimized calculation equation, it could be concluded that the permeability coefficient of the coal seam after blasting was 7.78 times as much as before. The function of time-variated drilling methane emission was obtained using multivariate statistical regressions based on the on-site monitored borehole methane emission (qt), and the drilling limit after pre-splitting blasting revealed that the limitation of methane extraction volume was 5.27 times as much as before.

[Medical Knowledge in Accident Insurance : Assessing "Pneumatic Tool Damages" at the Bergmannsheil Hospital, 1929-1944]. / Medizinisches Wissen in der Unfallversicherung : Die Begutachtung von "Preßluftschäden" im Krankenhaus Bergmannsheil, 1929­1944.

The article focuses on one central element of medical activity in the context of the German social insurance system: providing expert assessments in accident pension cases. Taking an example from interwar coal mining, it aims to reconstruct how social policy makers first conceived of "pneumatic tool damages" as occupational disease and how trauma surgeons had to deal with this new entity of social law once it had been institutionalized in 1929. Drawing on physicians' publications as well as archival sources from the supreme court in social insurance, the Reichsversicherungsamt, the article examines how the controversial generation of new knowledge took place. It argues that medical knowledge was neither simply applied to administration and law nor was it compromised by the necessity to adjust it to those fields of decision-making. Expert medical opinions should instead be understood as a specific form of medical knowledge.

The impacts of the axial-to-radial airflow quantity ratio and suction distance on air curtain dust control in a fully mechanized coal face.

To understand the impacts of the axial-to-radial airflow quantity ratio (denoted as R) and the suction distance (denoted as Ds) on air curtain dust control in a fully mechanized coal face, the 3down610 coal face in Jiangzhuang coal mine was numerically simulated in this study. A mathematic model was established to describe the airflow migration and dust diffusion in a coal face, and a scaled physical model was constructed. The comparison between simulation results and field measurements validated the model and the parameter settings. Furthermore, the airflow migration and dust diffusion at various R and Ds are analyzed using Ansys CFD. The results show that a reduction of R and Ds is conducive to the formation of an effective axial dust control air curtain; the dust diffusion distance decreases with the decrease of both R and Ds. By analyzing the simulation results, the optimal parameter for air curtain dust control in the 3down610 coal face and those faces with similar production conditions is determined as R = 1/9 and Ds = 2 m. Under the optimal parameter condition, the high-concentration dust can be confined in front of the mining driver within a space 5.8 m away from the coal face.

Control order and visuomotor strategy development for joystick-steered underground shuttle cars.

OBJECTIVE: In this simulator-based study, we aimed to quantify performance differences between joystick steering systems using first-order and second-order control, which are used in underground coal mining shuttle cars. In addition, we conducted an exploratory analysis of how users of the more difficult, second-order system changed their behavior over time. BACKGROUND: Evidence from the visuomotor control literature suggests that higher-order control devices are not intuitive, which could pose a significant risk to underground mine personnel, equipment, and infrastructure. METHOD: Thirty-six naive participants were randomly assigned to first- and second-order conditions and completed three experimental trials comprising sequences of 90 degrees turns in a virtual underground mine environment, with velocity held constant at 9 km/h(-1). Performance measures were lateral deviation, steering angle variability, high-frequency steering content, joystick activity, and cumulative time in collision with the virtual mine wall. RESULTS: The second-order control group exhibited significantly poorer performance for all outcome measures. In addition, a series of correlation analyses revealed that changes in strategy were evident in the second-order group but not the first-order group. CONCLUSION: Results were consistent with previous literature indicating poorer performance with higher-order control devices and caution against the adoption of the second-order joystick system for underground shuttle cars. APPLICATION: Low-cost, portable simulation platforms may provide an effective basis for operator training and recruitment.

An integrated environment monitoring system for underground coal mines--Wireless Sensor Network subsystem with multi-parameter monitoring.

Environment monitoring is important for the safety of underground coal mine production, and it is also an important application of Wireless Sensor Networks (WSNs). We put forward an integrated environment monitoring system for underground coal mine, which uses the existing Cable Monitoring System (CMS) as the main body and the WSN with multi-parameter monitoring as the supplementary technique. As CMS techniques are mature, this paper mainly focuses on the WSN and the interconnection between the WSN and the CMS. In order to implement the WSN for underground coal mines, two work modes are designed: periodic inspection and interrupt service; the relevant supporting technologies, such as routing mechanism, collision avoidance, data aggregation, interconnection with the CMS, etc., are proposed and analyzed. As WSN nodes are limited in energy supply, calculation and processing power, an integrated network management scheme is designed in four aspects, i.e., topology management, location management, energy management and fault management. Experiments were carried out both in a laboratory and in a real underground coal mine. The test results indicate that the proposed integrated environment monitoring system for underground coal mines is feasible and all designs performed well as expected.

The static breaking technique for sustainable and eco-environmental coal mining.

The initiating explosive devices are prohibited in rock breaking near the goaf of the highly gassy mine. It is effective and applicable to cracking the hard roof with static cracking agent. By testing the static cracking of cubic limestone (size: 200 × 200 × 200 mm) with true triaxial rock mechanics testing machine under the effect of bidirectional stress and by monitoring the evolution process of the cracks generated during the acoustic emission experiment of static cracking, we conclude the following: the experiment results of the acoustic emission show that the cracks start from the lower part of the hole wall until they spread all over the sample. The crack growth rate follows a trend of "from rapidness to slowness." The expansion time is different for the two bunches of cracks. The growth rates can be divided into the rapid increasing period and the rapid declining period, of which the growth rate in declining period is less than that in the increasing period. Also, the growth rate along the vertical direction is greater than that of the horizontal direction. Then the extended model for the static cracking is built according to the theories of elastic mechanics and fracture mechanics. Thus the relation formula between the applied forces of cracks and crack expansion radius is obtained. By comparison with the test results, the model proves to be applicable. In accordance with the actual geological situation of Yangquan No. 3 Mine, the basic parameters of manpower manipulated caving breaking with static crushing are settled, which reaps bumper industrial effects.

Directional control-response compatibility relationships assessed by physical simulation of an underground bolting machine.

OBJECTIVE: The authors examine the pattern of direction errors made during the manipulation of a physical simulation of an underground coal mine bolting machine to assess the directional control-response compatibility relationships associated with the device and to compare these results to data obtained from a virtual simulation of a generic device. BACKGROUND: Directional errors during the manual control of underground coal roof bolting equipment are associated with serious injuries. Directional control-response relationships have previously been examined using a virtual simulation of a generic device; however, the applicability of these results to a specific physical device may be questioned. METHOD: Forty-eight participants randomly assigned to different directional control-response relationships manipulated horizontal or vertical control levers to move a simulated bolter arm in three directions (elevation, slew, and sump) as well as to cause a light to become illuminated and raise or lower a stabilizing jack. Directional errors were recorded during the completion of 240 trials by each participant RESULTS: Directional error rates are increased when the control and response are in opposite directions or if the direction of the control and response are perpendicular.The pattern of direction error rates was consistent with experiments obtained from a generic device in a virtual environment. CONCLUSION: Error rates are increased by incompatible directional control-response relationships. APPLICATION: Ensuring that the design of equipment controls maintains compatible directional control-response relationships has potential to reduce the errors made in high-risk situations, such as underground coal mining.

Integrated positioning for coal mining machinery in enclosed underground mine based on SINS/WSN.

To realize dynamic positioning of the shearer, a new method based on SINS/WSN is studied in this paper. Firstly, the shearer movement model is built and running regularity of the shearer in coal mining face has been mastered. Secondly, as external calibration of SINS using GPS is infeasible in enclosed underground mine, WSN positioning strategy is proposed to eliminate accumulative error produced by SINS; then the corresponding coupling model is established. Finally, positioning performance is analyzed by simulation and experiment. Results show that attitude angle and position of the shearer can be real-timely tracked by integrated positioning strategy based on SINS/WSN, and positioning precision meet the demand of actual working condition.

Visual performance for trip hazard detection when using incandescent and led miner cap lamps.

INTRODUCTION: Accident data for 2003-2007 indicate that slip, trip, and falls (STFs) are the second leading accident class (17.8%, n=2,441) of lost-time injuries in underground mining. Proper lighting plays a critical role in enabling miners to detect STF hazards in this environment. Often, the only lighting available to the miner is from a cap lamp worn on the miner's helmet. The focus of this research was to determine if the spectral content of light from light-emitting diode (LED) cap lamps enabled visual performance improvements for the detection of tripping hazards as compared to incandescent cap lamps that are traditionally used in underground mining. A secondary objective was to determine the effects of aging on visual performance. METHOD: The visual performance of 30 subjects was quantified by measuring each subject's speed and accuracy in detecting objects positioned on the floor both in the near field, at 1.83 meters, and far field, at 3.66 meters. Near field objects were positioned at 0 degrees and +/-20 degrees off axis, while far field objects were positioned at 0 degrees and +/-10 degrees off axis. Three age groups were designated: group A consisted of subjects 18 to 25 years old, group B consisted of subjects 40 to 50 years old, and group C consisted of subjects 51 years and older. RESULTS: Results of the visual performance comparison for a commercially available LED, a prototype LED, and an incandescent cap lamp indicate that the location of objects on the floor, the type of cap lamp used, and subject age all had significant influences on the time required to identify potential trip hazards. The LED-based cap lamps enabled detection times that were an average of 0.96 seconds faster compared to the incandescent cap lamp. Use of the LED cap lamps resulted in average detection times that were about 13.6% faster than those recorded for the incandescent cap lamp. The visual performance differences between the commercially available LED and prototype LED cap lamp were not statistically significant. IMPACT ON INDUSTRY: It can be inferred from this data that the spectral content from LED-based cap lamps could enable significant visual performance improvements for miners in the detection of trip hazards.

Insertion loss of noise barriers on an aboveground, full-scale model longwall coal mining shearer.

The U.S. mining industry struggles with hazardous noise and dust exposures in underground mining. Specifically, longwall coal mine shearer operators are routinely exposed to noise levels at 151% of the allowable daily dose, and approximately 20% exceed regulatory dust levels. In the current study, a partial barrier was mounted on the full-scale mock shearer at the National Institute for Occupational Safety and Health Pittsburgh Research Laboratory. A simulated, full-scale, coal mine longwall shearer operation was employed to test the feasibility of utilizing a barrier to separate the shearer operator from the direct path of the noise and dust source during mining operations. In this model, noise levels at the operators' positions were reduced by 2.6 to 8.2 A-weighted decibels (dBA) from the application of the test barriers. Estimated insertion loss underground was 1.7 to 7.3 dBA. The barrier should be tested in an underground mining operation to determine if it can reduce shearer operators' noise exposure to below regulatory limits.

A comparison of cardiac strain among drillers of two different age groups in underground manual coal mines in India.

Cardiac strain was evaluated in terms of working heart rate (WHR), relative cardiac cost (RCC), net cardiac cost (NCC) and other recovery indices among six younger (mean age 34.2 +/- 2.7 yr) and sixteen older (mean age 48.9 +/- 5.4 yr) drillers working in a manual underground coal mine over two spells of work. The mean WHR was within the range of 117-132 beats / min with corresponding mean relative cardiac cost between 44-48% of heart rate reserve for the younger group and 53-55% for their older counterparts. The mean NCC was above 50 beats/min for both age groups. It was seen that the workers surpassed the recommended limits of cardiac strain indices. The intensity of workload indicates the job to be "heavy" to "extremely heavy" in accordance with the heaviness scales based on WHR, NCC and recovery heart rates. Heat stress prevailing in the workplace in terms of effective temperature (ET) and wet bulb globe temperature (WBGT), was above the recommended limits as per the guidelines proposed by WHO and ACGIH. High physiological demands of the job which requires predominate static muscular exertions coupled with high heat stress were found to hinder the recovery process and may prove deleterious particularly for the older workers. Therefore, in the present context, the need of ergonomic interventions for job organization and quick reparation of environmental condition are strongly indicted.

Relationships of physical job tasks and living conditions with occupational injuries in coal miners.

This study assessed the relationships of job tasks and living conditions with occupational injuries among coal miners. The sample included randomly selected 516 underground workers. They completed a standardized self-administred questionnaire. The data were analyzed via logistic regression method. The rate of injuries in the past two years was 29.8%. The job tasks with significant crude relative risks were: power hammer, vibrating hand tools, pneumatic tools, bent trunk, awkward work posture, heat, standing about and walking, job tasks for trunk and upper/lower limbs, pain caused by work, and muscular tiredness. Logistic model shows a strong relationship between the number of job tasks (JT) and injuries (adjusted ORs vs. JT 0-1: 2.21, 95%CI 1.27-3.86 for JT 2-6 and 3.82, 2.14-6.82 for JT>or=7), and significant ORs>or=1.71 for face work, not-good-health-status, and psychotropic drug use. Musculoskeletal disorders and certain personality traits were also significant in univariate analysis. Therefore job tasks and living conditions strongly increase the injuries, and occupational physicians could help workers to find remedial measures.